Virtualized Industrial Controls for Software-Defined Automation

Creators: May, Gunther and Nagrath, Vineet
Title: Virtualized Industrial Controls for Software-Defined Automation
Item Type: Conference or Workshop Item
Event Title: (Proceedings of the) 21st Midwest Association for Information Systems Conference (MWAIS) 2026
Event Location: Athens, Ohio, USA
Event Dates: May, 21-22, 2026
Projects: TTZ Leipheim
Paper No. / Type of Paper: 62
Date: 21 May 2026
Divisions: Informationsmanagement
Abstract (ENG): The urgent need for increased flexibility in discrete manufacturing, driven by mass customization and volatile markets, is a primary driver behind the shift towards software-defined manufacturing. Traditional, hardware-constrained control systems struggle to support rapid format changes or the integration of novel software-based features. This paper explores virtualization as the key enabler to decouple machine logic from physical hardware. By utilizing virtual machines (VMs) and containerization, a machine controller is transformed into a portable, hardware-independent software asset. This transition allows for scalable compute power and continuous feature updates throughout a machine's lifecycle. However, achieving deterministic real-time performance and functional safety within virtual layers remains a significant hurdle. To address these challenges, the authors propose a hybrid virtualization architecture, partitioning high-speed control loops from complex, virtualized functions. This approach provides a scalable path towards future-proof, highly adaptable production environments.
Forthcoming: No
Language: English
Uncontrolled Keywords: Software-defined automation, virtualized control, vPLC
Citation:

May, Gunther and Nagrath, Vineet (2026) Virtualized Industrial Controls for Software-Defined Automation. In: (Proceedings of the) 21st Midwest Association for Information Systems Conference (MWAIS) 2026, May, 21-22, 2026, Athens, Ohio, USA, Paper 62.

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